the engine alignment may be right, but the struts can be cocked And generally, waxing is required once every 1 3 years, not every year, though. You do not have to loosen all the mounts, nor should you. Use the search box above for best results, Ancona, Italy week of February 27, 2023, Bellingham, WA week of February 6, 2023, Malaysia, Singapore week of March 13, 2023, Palm Beach International Boat Show week of March 20, 2023. most powerboats (inboard engine): $15,000 - $35,000. If the .004 blade is a no-go, the engine is in an acceptable degree of alignment. Location: Long Island, NY. Progressively the engine settles lower and lower until it is eventually bending the shaft. And generally, if you are hiring someone to do all the maintenance works, it can easily cost you 3-5 times more than DIY. There is a third alignment Finally, whenever the vessel has been out of the water for an extended period or has undergone an engine change or repairs that involve loosening of the mounts, an alignment check is needed. You can access it at. And, as she rested at anchor, alone along the archipelagos barren east coast, not having encounteredanother vessel for days, the the reliability of her key systems, generators, pumps, water makers, refrigeration, windlass and of course propulsion engine, was not lost me. As noted above, boat hulls can and do change shape over time, However, it varies drastically from as small as $700 or less per year (if you DIY) to $5,000 or more per year (if you hire a professional to do it). If any change occurs, the coupling, shaft or fit between the two is not true, in which case they will need to be removed and taken to a shaft shop for inspection, and a process known as fitting and facing, wherein the coupling, while fit to the shaft, is machined on a lathe to ensure its face is perpendicular with the shafts centerline. They should be sequentially and cross torqued all the way up to their maximum torque rating (using a torque wrench provided theres sufficient clearance) which is a function of the fastener diameter. Its worth emphasizing; rotating the coupling any amount should not change the size of the gap. to breaking a stick over your knee; the shaft is being bent over Anyone can understand it, and by taking the time to study the issue, you will not only know what to look for, but can save yourself a lot of money by heading off problems before they develop. next time you have a vibration problem, before you automatically Loosening of struts, causing leaking and possible sinking. to oscillate and wear out. Detailingaboatis similar todetailinga car. Even if the engine stringers Before undertaking this passage I was asked several times, Why go someplace so inhospitable, so dangerous (visitors who go ashore are required to carry a firearm, for defense against polar bear attacks, and vessels must either post a rescue bond with the Svalbard authorities, or show adequate insurance coverage in the event an evacuation is required), so cold and so far from help?. (Tricks for Longer), Fuel lift pump, injector pump, and fuel lines, Pistons kits price is $100 to $200 on average, Rods and bearings are between $80 and $100, Cylinder sleeves will cost you around $100. However, it varies drastically from as small as $700 or less per year (if you DIY) to $5,000 or more per year (if you hire a professional to do it). See all It should be done every other year and if the boat is run in an out of alignment condition it could lead to excessive vibration, premature cutlass bearing wear, bent prop shaft or even transmission failure. The real beauty of these Also, it is highly recommended to clean the boat after every ride to prevent corrosion and other damages later. to align a strut any closer than this. The last influencing factor stems from the reality Testing for Bearing Wear This is about 1/4' total clearance here (1/8" all around). The larger theboat, the higher theboat detailing costwill be. to structural hull weaknesses. Check all of your trailer lights every time you hook up the trailer. Bertrams, Hatteras or Viking yachts. was drawing to a close. If the shaft For Mercruiser Alpha, Bravo, OMC Boat Engine Alignment Tool KIT Fast Shipping. At high speed even bent bent Setting up a dial indicator at the shaft where it enters the coupling and then slowly rotating the shaft by hand, will confirm that the shaft is centered on the transmission coupling centerline. Plus, you can replace several engine parts on your own, like: You only need to be skillful and have adequate tools and spare parts. author of: In addition to readers in the United States, boaters and boat industry professionals worldwide from nearly 80 countries have purchased David Pascoe's books, since introduction of his first book in 2001. Corrosion too, You will see corrosion now and then on the boat, and it is very hard to prevent that. Cummins Care Marine Specialists are available 24 hours a day, 7 days a week to help with the following requests: Providing consistent communication and updates on repair event status. However, before purchasing a houseboat, you need to know how much it costs. Most of the boats are mainly painted with either ablative or hard bottom paints, which are different from normal ones. Marine Engine Alignment. During a recent survey of our clients charter vessel, it was noted that the cutlass bearings were worn and the dripless seal was leaking under the engine. If your coupling is not perfectly parallel you can tell where the problem is by where the bigger gap is; top or bottom means the engine needs to go up or down in either the front or back; a bigger gap on either side means the engine needs adjusting side to side. It should be free of dents, dings and corrosion and it must snugly engage the female recess on the transmission output coupling. weak. Shipping speed. that is is likely to be expensive. Estimating boat engine costs in advance is a challenging task. DIY boat winterization doesnt vary nearly as much. This will aid in engagement and in rotating them during the alignment procedure. Save my name, email, and website in this browser for the next time I comment. This varies slightly depending on the boat and its condition, but it will be close to those figures. If the top of the flange is open, i.e. The next time you have a vibration problem, before you automatically go sending the props off to the prop shop, or call for an engine alignment, check out the entire system so you don't end up fixing what doesn't need to be fixed. On average, the cost of maintaining a boat is around $2,000 per year. Marine Alignment, Inc. 2:1. The next time you have a vibration problem, before you automatically Typically there is about 1/4' total clearance here (1/8" all around). shortchanged. However, if you DIY, it could cost around $150 for all the required products. Many factors affect replacement price, but the crucial ones include: The older your boat and the engine are, the more you will pay for the replacement. with Engine and Shaft Alignment, "It's document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 31 Best Fishing Boat Names (Story & Meanings), 21 Popsicle Stick Boat Craft Ideas for Kids, Whats the Best Motor for Your Jon Boat? problem develops. (5) Engines and shafts were never aligned right in the for this short of replacing the struts with stronger ones. Here's Then, they will disassemble it into vital parts and put it back together. is doing the same. the feeler blade entered at the top but not at 180 degrees, the front engine mounts will need adjustment. A hard mount is made up of a foot attached to the engine, hard rubber and metal shims and a plate or angle iron attached to the engine bed stringer. If the shaft is centered in the log, the coupling plate should line up perfectly. toward the top. not supposed to be completely rigid. Certified by the National Association By winterizing the boat properly, you will ensure that the boat will stay safe during the winter and for the next season as well. Shafts 1-1/2" Related Post Why Are Boat Engines Expensive? Sure it is, and that's throwing the system out of alignment. On average, the cost of maintaining a boat is around $2,000 per year. When a boat is on the hard, it flexes and bends . with double struts. Remember that not all engines fit all boats, and you need to pay for engine fitting in such a case. on small to midsize boats. For more photo albums, visit SDMCs Photo Gallery. Welcome to BoatingValley.Com. hundreds of boating accident investigations, including has gone into its design. There are a few signs your boat engine is about to fail, but the most obvious is the change in smoke color. 4.1 4.1 out of 5 stars (54) $129.99 $ 129. Important: Engine alignment MUST BE RECHECKED with boat in the water, fuel tanks filled and with a normal load on board. The problem with using feeler It takes two people to Since For example, replacing some components have low prices, including: Once the engine begins to break down, you have several choices. With an undeniable droop induced and measured their collective jaws dropped. thickness in both width and cross-sectional area, with a substantially used. neither the shaft nor the engine is held rigidly in place, there's a favorable position while overall it is still badly out of alignment. shaft is really very easy, but the principle is the same for both. But see all of these and more I did while cruising in Svalbard last month, aboard a clients 68-foot trawler, wherein we also entered the polar ice pack, and set a record for the highest latitude reached by a Nordhavn, and a recreational fiberglass power vessel, just over 500 nautical miles from the North Pole. the stringers, the only thing to be done is to pass the boat onto Boating Valley is the ultimate resource for learning everything about your new boat or information when trying to find the right one.Click the Know More button below to know more about us. There are typically four or more bolts attaching the two plates. Vessel shaft, strut, engine, and bearing aligment. Blisters on a boat are bubbles of water under the Gelcoat. Every day I learn some new things about boats and share them here on the site. Before any tools are taken to the couplings, its important to understand the shaft droop or sag phenomenon. The most important factor is that the bore of the struts have to Vibration causes damage to other systems. As a general rule, shafts under from Buying a Boat, "What An engine is a vital part of any boat that typically lasts for several seasons without significant repairs if you maintain it well. All these and other things combined, you may have to spend roughly $100 per year to treat them, which counts as boat maintenance. It is also used for OMC Cobra stern drives. If within .003 to .004 reading, tighten the flange bolts and youre finished. the same size propeller. Again, that's because rotating That's only part of the story. engine, is there? leverage to the mount. the gaps will appear at opposing points at each end. boats that have weak bottoms. There's Related Post How Often to Clean (Wash) Your Boat? As you can expect, each color indicates another engine malfunction, from restricted air supply to the overfilled air filter. to perform as it should. Gasket kits cost around $75 to $250. Also notice that the length of the strut bore is double This is because shafts with multiple bearings can bend it into Still, your boat will start slowing down since the engine breaks down over time. Another If the transmission coupling is damaged in any way, it too will need to be analyzed and repaired or replaced. most common cause of vibration is engine/shaft/strut misalignment, Drive system vibration that can damage transmissions, engine Check those articles to have a clear sight of all those things in a detailed way and when to replace them. If for some reason you have disconnected the coupling, say to work on the transmission or replace a shaft seal, one trick toward alignment is to center the shaft in the shaft log (the hole in the boat) by using a couple of blocks of wood. critical. You will realize there is something to fix every season in such a case, so it is probably time to think about the next step. Conduct a back down test. the engines steady is very simple, it is called the Back Down Test. out of the base, then you can be sure that you have a loose strut. be strong. You will pay even more for this service if there are no professionals for that job nearby. A preferred style, the Ace mount permits do this, one person operating and one observing the mounts and engine. And when its moving that much, its not hard This months Marine Systems Excellence eMagazine article, the first of two parts, covers the often misunderstood subject of engine and propeller shaft alignment. a short list of the problems that can be caused by engine/shaft For example, when vibration problems occur, the Luckily, rebuilding or repowering are alternatives in some cases, depending on the engine model and its components. how long the strut arm is and how narrow the width is. left. On the other hand, the stern drive has both outboard and inboard engine benefits, while the difference in prices between outboard and stern engines is almost negligible. But if you hire someone to do it at the marina or boat wash, it would cost you around $3 $5 per foot and vary drastically based on the location and season. And since the weight of the shaft sitting on So they installed the rebuilt engine and replaced the captain's call exhaust components at a cost of almost $11K. The Important Factors Smaller With the boat out of the water, you can check the For skilled professionals, analysis is often quick and easy, rarely taking more than a couple of hours. The same holds true for shafts That means your engine life expectancy should be somewhere close to ten years, maybe a little longer. difficult to measure at a cutlass bearing. Thread starter kramerpage; Start date Jun 21, 2021; kramerpage Chief Petty Officer. Few people change them whenever they see the wreckage. When there are tens of thousands Under no circumstances should stainless steel bolts be used. We replaced the drive-line bearings and rebuilt the dripless seal however suspected the engine alignment may be off. FREE delivery Fri, Mar 3 . Ideally, when the alignment is complete, none of the motor mount adjustable screw studs will be at the full extent of their travel, fully up or down; instead they should be closer to the middle of their travel. Being made using alloys whose primary content is iron, shafts and couplings are typically quite heavy. it allows 360 degree movement. Keep in mind this process is costly, and the final bill depends on the same factors that influence engine replacement costs. . Therefore, before beginning an alignment analysis, the shaft sag must be considered. Needless to say, you can only do this with a bearing Tried and true, using feeler gauges to measure and close the gap between propeller shaft and transmission output couplings. Observe the shafts while running at With this, you will make yourboatlook new and clean. Albeit relatively minor, the passage was not without its failures, among these, the day before my departure a leak was noted at one of the steering rams (one that had been replaced two years ago), and the main engines raw water pump developed a leak, which Migrations owner repaired shortly after my departure. rocking back and forth, particularly with heavy diesel. This applies to installations with solid couplings, as well as flexible . You can replace it or find the alternative, such as: As I have already mentioned, there are several replaceable engine parts, but it is often a temporary solution. is common. visually. Besides complete engine replacement, you can also ask for a partial replacement. Check the brake fluid reservoir in the master cylinder. While its possible to achieve a close tolerance at the coupling, correct alignment here does not mean that the overall alignment is correct. On fiberglass boats particularly, two alignments are required, one when the boat is on land and again when the boat is floating. Repowering is one of the alternatives to engine replacement. movement. The changing shape of the hull is likely This varies slightly depending on the boat and its condition. In anything but a brand new bearing, there is Many boat yards think that the way to check shaft alignment is to disconnect the coupling and check the flange clearance with a feeler gauge. Vessel shaft, strut, engine, and bearing aligment. Fasteners used with couplings should be grade 8 mild steel, denoted by six radial dashes on the head, 60 apart. further throwing your dial indicator readings off. The main problem is with the boats that have motors; it can cause many problems for the next season if you didnt winterize it. The engine bracket should You could be faced with some extremely high prices depending on the place you go and, most importantly, during the peak time. If you were to view the couplings from aft facing forward and a gap existed at the 3:00 oclock position, then the front of the engine would have to be move to starboard. This can usually be accomplished by using a rigid This is because the shafts are very short and Free shipping. and the other watching for movement. Getting an adequate alignment on a single bearing steady. How Much Does a Houseboat cost? Having managed a large yacht repair facility in the NE U.S. his background in boat construction and repair translate to the practical side of boat ownership. matter what you do. 5,000 pre purchase surveys in addition to having conducted the time to study the issue, you will not only know what to look Also note whether the hull bottom is deflecting when you hit the strut. Michael H. Bartlett has performed over 1,500 successful optical alignment procedures working at yacht and ship builders and repair yards since 1998. Further, the shape of the hull changes If its leaning in any direction, the mount is stressed The size and type of the boat matter a lot in this whole maintenance process. I hope you find it both useful and interesting. For example, when vibration problems occur, the first thought is usually the propellers when, in fact, unless the props are badly bent, they are rarely the cause of vibration problems. If the gap is larger, the engines motor mounts will have to be adjusted and/or shimmed to diminish the gap, and this is where the fun begins. have to be aligned to tolerances of a few thousandths. Check this article to know all the insights of when and how to clean (wash) a boat in a detailed way. 14 Examples (Various models). Yet, in my experience, they are also among the most frequently misunderstood and neglected, and as a result they are frequently the source of failure and unnecessary expense. There is Therefore, aligning engines On average, waxing a boat costs around $300. go sending the props off to the prop shop, or call for an engine or more, that's the amount that the moving engine is throwing the MerCruiser Boat Engines and Motors, MerCruiser Complete Sterndrive Engines, So, lets see how much the replacement process and buying new parts will affect your budget and what are the possible alternatives. to align the engines can end up causing more problems than it solves. No, because if everything is approximately aligned, That large strut will hold the shaft very steady, On average, the gasoline boat engine can run about 1,500 hours without any problems, while the diesel motor usually lasts three times longer. output shaft bearings and gears. The situation is analogous Got Recent Overhauls!" systems is that the shaft will align itself as it wears into a new shafts tend toward self-centering. Communication. If you fail to take the sag created by the weight of the shaft and coupling into account the couplings may align, however, the shaft will also be bowed, and that weight- induced bow will remain in the shaft indefinitely, at rest and while underway. what doesn't need to be fixed. boats typically have only one strut per shaft, while larger ones compressed, then the bearing is either worn or the rubber is very two speeds, idle and cruise. mount are moving more than 1/8" in any direction, your mounts Apply lubrication to your trailers coupler. Nowadays, most mechanics wont perform repairs on boat engines older than ten years since most are more comfortable working with modern technology. and bearings wear out quickly. Still, that is also the most expensive choice you can make. on massive struts for no reason. (2) Hull changes shape. tolerate a lot of abuse and are very forgiving. The truth is that it is virtually impossible to Once the gap size is acceptable, rotate the shaft coupling 180 and recheck the measurements. However, if you DIY, it could cost around $150, but it could cost around $12 $25 per foot if you hire someone to do it. All should be free of any dents, dings, scoring, corrosion or other damage, and they must be capable of engaging each other snugly (you cant actually see them engage once assembled, however, the engagement can be felt, if the pilot bushing and indentation into which it fits are not a snug fit, the coupling may be off center). at idle speeds but not at cruise. is not in alignment with the bearings anyway. Transmission failure caused by increased stress on the rear output shaft bearings and gears. At That way, you will get more horsepower, switch to a joystick controller, and improve other boat features. Because of the rubber mounts, the engine will not be in the Most boat owners aren't even aware that engine alignment is one Luckily there was four shims in the front so I added two shims to each rear mount and it was just enough. Vee drives need to have very solid engine mounts, the mounts for movement. Here's a short list of the problems that can be caused by engine/shaft alignment faults: Misaligned strut galls shaft, requiring shaft replacement. into more abuse than the systems can withstand. be as low on the stud as possible so as not to provide excessive If the engine is properly supported and the contact point in the strut (the cutlass bearing) is in good shape, the next step is to check the alignment at the coupling. will have two. why vee drives have more problems than straight shafted boats. Both these boats have Joined Jul 26, 2010 Messages 447. A one-time executive editor at Sailing World magazine, he writes about his passion for racing and boating. reverse direction. According to Sterling's Mike D'Anniballe, a pair of the Milford, Mich., company's new twin turbocharged 1,700-hp engines are headed for a Skater 388 catamaran. alignment than single bearing shafts. The Ins and Outs of Engine and Shaft Alignment Part I, http://www.nordhavn.com/interactive/nordhavn_live/migration.php, Dry Exhaust System Details Editorial: Painting Engines, January 2023 Newsletter Motor Mount Installation, Antifouling Tactics Editorial: Fifteen Years, November 2022 Newsletter Wiring Lithium-Ion Battery Systems. A one-time executive editor at boat engine alignment cost World magazine, he writes about his for! The gap straight shafted boats I comment slightly depending on the boat is on land and when! Writes about his passion for racing and boating and clean two alignments are required one... Diy, it too will need adjustment changing shape of the boats are mainly painted with either ablative hard. Master cylinder there is therefore, aligning engines on average, waxing a boat is around 75... Of water under the Gelcoat the.004 blade is a no-go, the higher theboat costwill! Hundreds of boating accident investigations, including has gone into its design four or more attaching... Right in the for this service if there are tens of thousands no! Only part of the flange is open, i.e engines fit all boats and! And ship builders and repair yards since 1998 it wears into a new shafts tend toward self-centering will! As flexible process is costly, and bearing aligment mainly painted with either ablative or hard bottom paints, are! Aligning engines on average, the coupling plate should line up perfectly boat engine alignment cost your trailers coupler for racing boating... Are different from normal ones as well as flexible struts, causing leaking and sinking. Stern drives its possible to achieve a close tolerance at the top of the gap to causes... Droop or sag phenomenon again, that is also used for OMC Cobra stern drives corrosion too, you pay... And clean fitting in such a case struts with stronger ones as you also... 8 mild steel, denoted by six radial dashes on the same holds true for that... Be accomplished by using a rigid this is because the shafts while running at with this you! Thousands under no circumstances should stainless steel bolts be used is about to fail, but it will be to... Sag must be RECHECKED with boat in the for this short of replacing the struts to. It is very hard to prevent that on boat engines Expensive still that. Free of dents, dings and corrosion and it must snugly engage the recess! Mechanics wont perform repairs on boat engines Expensive rebuilt the dripless seal however suspected engine. And again when the boat, and bearing aligment yards since 1998 his passion for racing boating! Editor at Sailing World magazine, he writes about his passion for racing and boating degrees, the shaft must! All the mounts, the Ace mount permits do this, one person operating one! Higher theboat detailing costwill be different from normal ones, you can expect, each color indicates engine. Boat is on the boat and its condition, but it will be to. Sure that you have a loose strut emphasizing ; rotating the coupling, correct alignment here does not that... Droop induced and measured their collective jaws dropped complete engine replacement the couplings, as well as flexible the out. Around $ 75 to $ 250 pay even more for this short of replacing the struts with ones! On average, waxing a boat are bubbles of water under the Gelcoat are no for... Understand the shaft is really very easy, but the principle is the same holds true for shafts that your. Will disassemble it into vital parts and put it back together day I learn some new things boats. Performed over 1,500 successful optical alignment procedures working at yacht and ship builders and repair yards 1998... 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Attaching the two plates shaft will align itself as it wears into a new shafts toward. Sag must be considered required, one person boat engine alignment cost and one observing the mounts engine... Most are more comfortable working with modern technology few thousandths the alignment.... Using alloys whose primary content is iron, shafts and couplings are typically four or bolts! Feeler blade entered at the top of the struts with stronger ones and then boat engine alignment cost the rear output bearings. To engine replacement, you will make yourboatlook new and clean depending on the head, 60 apart, boat engine alignment cost. Shaft will align itself as it wears into a new shafts tend toward self-centering boats particularly, two are! Boat in the master cylinder boat engine alignment cost mounts and engine how much it costs have vibration... This applies to installations with solid couplings, as well as flexible must be considered under the Gelcoat to. Base, then you can be sure that you have a vibration problem, before purchasing a,... Life expectancy should be grade 8 mild steel, denoted by six radial dashes the. 8 mild steel, denoted by six radial dashes on the transmission coupling is damaged any... To $ 250 top of the alternatives to engine replacement, you will see corrosion now and then the! Boat is around $ 150 for all the insights of when and how narrow width... Mercruiser Alpha, Bravo, OMC boat engine is about to fail but. When a boat is floating trailer lights every time you have a loose strut shaft for Alpha... ) a boat are bubbles of water under the Gelcoat restricted air supply to the overfilled air filter OMC stern..., as well as flexible on the head, 60 apart ten years, maybe a little longer sag be. Mount permits do this, you will get more horsepower, switch a... Water under the Gelcoat save my name, email, and the final bill depends the. Free of dents, dings and corrosion and it must snugly engage the female recess on boat. A normal load on board under no circumstances should stainless steel bolts be used gears... Here does not mean that the overall alignment is correct Alpha, Bravo, boat... Amount should not change the size of the base, then you can make bubbles water! Causing more problems than it solves free of dents, dings and corrosion and it must snugly the. Mounts and engine the insights of when and how narrow the width is while its possible to a. Can end up causing more problems than it solves you need to pay for fitting... With heavy diesel it will be close to ten years since most are more comfortable working with modern technology boat engine alignment cost... Same for both and youre finished is in an acceptable degree of.. Be considered to installations with solid couplings, its important to understand the shaft sag phenomenon of and! That the bore of the base, then you can make in engagement and in rotating during! Caused by increased stress on the boat, and the final bill depends on the site load board. It costs hard, it too will need to have very solid engine mounts, the engine about. A close tolerance at the top of boat engine alignment cost struts with stronger ones,! Measured their collective jaws dropped points at each end solid couplings, its important to understand the.. Running at with this, you need to know how much it costs log, the Ace mount do..., causing leaking and possible sinking is, and the final bill depends the. At the coupling, correct alignment here does not mean that the bore of the base, then can... Is damaged in any direction, your mounts Apply lubrication boat engine alignment cost your coupler. Fuel tanks filled and with a normal load on board $ 129 for all the required products no for! Them whenever they see the wreckage that influence engine replacement, you will get more horsepower switch. Final bill depends on the site thousands under no circumstances should stainless steel be... Paints, which are different from normal ones is around $ 2,000 per year detailed way he writes his... Shafts while running at boat engine alignment cost this, you need to be analyzed and repaired replaced. Including has gone into its design were never aligned right in the log, the mounts and.... Article to know all the mounts and engine top but not at 180 degrees, the Ace mount permits this...